System Logistics

TPS™ Full Case Order Picking System

The TPS system is an evolution of traditional Tunnel Picking concept based on the Zone Picking principle. The TPS system is generally designed in two floor layout. The pallet containing the order moves along the tunnel on a conveyer. Operators are stationed in small and limited picking zones allowing them to pick quickly with limited movement. The picking activities of the operator are guided by a Pick-to-light system.

Inside the tunnel SKU’s are divided on two sides and are based on fast and slow movers. Flow racks with full pallets are used for fast movers. VLS (Vertical Lift Sequencer) technology with integrated carton flow rack is used to handle the slow moving SKU’s. This is operated by a pick to belt system on the upper levels. Replenishment of the system can be accomplished with forklifts, LGV’s or Stacker Cranes.

Through optimal slotting of all SKU’s through the various areas of the TPS system you can ensure a dynamic balance of the entire system while maintaining high picking productivity through all areas.

The main advantages of TPS system can be identified by high productivity increases, reduction of picking errors, and increased traceability of picking activity. It also offers automatic palletizing and labeling as well as a higher flexibility in the pallet preparation. In this system the higher number of SKU’s the lower the occupied space.

Contact us for more information about the TPS system and to find out how we can help you to improve the operation of your company.

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